‍Polycarbonate (SABIC® PC RESIN PC1000R)

Properties of Polycarbonate

According to the SABIC® PC1000R datasheet, this resin combines mechanical strength, optical transparency, and dimensional stability, making it ideal for demanding injection moulding applications.

• Tensile Strength (yield): 63 MPa
  
  
• Flexural Strength: 90 MPa
  
  
• Tensile Modulus: 2350 MPa
  
  
• Izod Impact Strength (notched, 23 °C): 800 J/m
  
  
• Heat Deflection Temperature (1.82 MPa): 127 °C
  
  
• Vicat Softening Temperature: 143 °C
  
  
• Specific Gravity: 1.20
  
  
• Light Transmission (2.54 mm): 88 – 90%
  
  
• Mould Shrinkage: 0.5 – 0.7%
  
  

These characteristics make SABIC® PC1000R particularly suitable for precision-moulded parts requiring both strength and optical performance.

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Pros of Polycarbonate

• High impact strength and excellent toughness
  
  
• Superior heat resistance and dimensional stability
  
  
• Outstanding optical transparency and surface finish
  
  
• Excellent electrical insulation properties
  
  
• Low moisture absorption for consistent performance
  
  
• Flame retardant (UL 94 V-2 @ 1.6 mm)
  
  
• Resistant to deformation under mechanical load
  
  
• Suitable for tight-tolerance moulding and large components
  
  

Cons of Polycarbonate

• Limited resistance to strong solvents and alkaline chemicals
  
  
• Susceptible to scratching without surface coating
  
  
• Prone to UV degradation without stabilizers
  
  
• Higher melt temperatures require precise process control
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Applications of Polycarbonate

Due to its strength, clarity, and thermal performance, Polycarbonate is widely used in industries demanding reliability and design flexibility:

• Automotive: Headlamp lenses, dashboards, instrument panels, and interior components
  
  
• Electronics: Display housings, optical connectors, and safety enclosures
  
  
• Medical Devices: Transparent casings, diagnostic equipment, and laboratory containers
  
  
• Industrial Equipment: Machine guards, protective covers, and transparent shields
  
  
• Aerospace: Lightweight transparent panels and high-performance housings
  
  
• Consumer Products: Optical lenses, helmets, lighting components, and appliances
  
  

At Amuse3D, we leverage Polycarbonate’s material advantages to produce precise, durable parts ready for high-volume manufacturing.

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Machining & Finishing Options

Amuse3D’s injection moulding process for SABIC® PC1000R is fine-tuned for consistency, clarity, and performance.

• Controlled melt temperature (280 – 310 °C) and mould temperature (80 – 110 °C)
  
  
• Optimized drying at 120 °C to maintain low 0.02% moisture content
  
  
• Excellent surface finishing — from optical-grade polish to matte textures
  
  
• Colour matching and additive integration for heat, UV, or flame resistance
  
  
• Dimensional precision through mould-flow simulation and process validation
  
  

Our technical control ensures each batch of Polycarbonate parts meets design intent, function, and appearance requirements.

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Comparison to Alternatives

• Versus Acrylic (PMMA): Polycarbonate offers far higher impact strength and temperature resistance while maintaining similar optical clarity.
  
  
• Versus ABS: Polycarbonate provides superior transparency, stiffness, and heat deflection, though ABS is lighter and easier to process for non-optical parts.
  
  

For applications requiring both clarity and resilience, Polycarbonate remains the preferred engineering-grade material. At Amuse3D, we work with SABIC® PC RESIN PC1000R, a heat-stabilized, medium-flow polycarbonate grade specifically engineered for precision injection moulding. Our expertise enables manufacturers to achieve durable, impact-resistant, and visually clear components that meet stringent industrial standards.

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Conclusion

Polycarbonate continues to be a material of choice for industries seeking strength, optical performance, and reliability. With SABIC® PC1000R, Amuse3D delivers precision-engineered injection-moulded components trusted by automotive, electronics, and industrial manufacturers.

Explore our Injection Moulding Services to see how we bring advanced materials to life, or Get an Instant Quote to discuss your next Polycarbonate project with our team of experts.

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Reference: SABIC® PC RESIN PC1000R – Technical Data Sheet (Revision 20220619, Asia Region)

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