Low Density Polypropylene (LDPP)
Low Density Polypropylene (LDPP), also known as copolymer polypropylene, is a flexible thermoplastic material prized for its excellent balance between toughness, flowability, and chemical resistance. It combines the lightweight nature of standard polypropylene with improved impact strength and flexibility, making it suitable for a wide range of industrial and consumer injection moulding applications.
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Properties of Low Density Polypropylene (LDPP)
LDPP 16MA400 offers high melt flow and excellent thermal stability, making it ideal for fast-cycle injection moulding.
- Melt Flow Index (230°C / 2.16 kg): ~16 g/10 min
- Tensile Strength: ~25–30 MPa
- Flexural Modulus: ~1200 MPa
- Elongation at Break: ~300 %
- Density: 0.90 g/cm³
- Heat Deflection Temperature (0.45 MPa): ~90 °C
- Vicat Softening Point: ~150 °C
- Impact Strength (notched, 23 °C): 3–5 kJ/m²
- Water Absorption: <0.01 %
- Excellent processability and dimensional stability
These characteristics make LDPP 16MA400 an excellent choice for parts requiring lightness, flexibility, and consistent moulding quality.
Pros of Low Density Polypropylene
- High impact resistance with good flexibility
- Excellent chemical and corrosion resistance
- Lightweight with low density
- High melt flow for easy mould filling
- Good fatigue and stress-crack resistance
- Low moisture absorption for stable performance
- Electrical insulation and dielectric strength
- Fully recyclable and cost-efficient for large runs
Cons of Low Density Polypropylene
- Lower stiffness compared to high-density grades
- Moderate heat resistance (softens above 100 °C)
- Susceptible to UV degradation without stabilizers
- Limited bonding with adhesives due to non-polar surface
Applications of Low Density Polypropylene
LDPP’s flexibility and mouldability make it suitable for a diverse range of end-use applications across industries.
- Automotive: Interior trims, air ducts, clips, and lightweight covers
- Consumer Goods: Caps, closures, packaging, containers, and toys
- Industrial: Chemical-resistant housings, buckets, and protective casings
- Electrical & Electronics: Insulated connectors, appliance covers, and cable accessories
- Medical & Healthcare: Non-reactive labware, syringes, and disposable components
- Agriculture: Flexible fittings, irrigation parts, and protective covers
At Amuse3D, we process LDPP grade 16MA400, a high-flow injection moulding grade optimized for thin-walled, high-precision components. With deep process expertise and state-of-the-art moulding technology, we help manufacturers achieve consistent quality, reduced cycle times, and superior mechanical performance.
Machining & Finishing Options
Amuse3D’s injection moulding setup for LDPP 16MA400 maximizes material performance and surface finish.
- Melt temperature: 200–230 °C
- Mould temperature: 30–50 °C for optimal crystallization
- Excellent high-flow behaviour for thin-walled parts
- Smooth or matte surface finish achievable
- UV stabilizers, antistatic agents, and colour masterbatches supported
- Tight process control to prevent warpage or flow marks
By combining the right processing conditions with expert mould design, Amuse3D delivers LDPP parts with superior consistency and efficiency.
Comparison to Alternatives
- Versus High Density Polypropylene (HDPP): LDPP provides better flexibility and impact strength, while HDPP offers higher rigidity and temperature resistance.
- Versus ABS: LDPP is lighter, more chemically resistant, and cost-effective, though ABS offers superior stiffness and surface finish.
LDPP remains a preferred material where light weight, flexibility, and chemical resilience are priorities.
Conclusion
Low Density Polypropylene (LDPP 16MA400) combines excellent impact resistance, flexibility, and processability, making it ideal for injection-moulded components across automotive, industrial, and consumer sectors.
At Amuse3D, we transform LDPP into high-quality parts that meet exacting standards for performance, appearance, and durability. Learn more about our Injection Moulding Services or Get an Instant Quote to start your next LDPP project today.
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